F.A.Q.   -   Problems



What is Dusting?
What is Scaling?
What is Crazing?
Why Did My Concrete Crack?
What is Shrinkage Cracking?
What Constitutes Low Strength?
What is Curling?
What is Delamination?
What Causes Discoloration?
What Causes Slab Moisture?

 


What is Dusting? Loose powder resulting from the disintegration of the surface of concrete.  Causes include:
  • Finishing bleed water back into the surface, thereby producing a high water/cement ratio and weakening the surface.
  • Placing concrete over polyethylene vapor retarder.
  • Inadequate ventilation during cold weather operations.  Carbon dioxide from heaters cause carbonization.
  • Allowing the concrete surface to freeze.
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What is Scaling? The flaking or peeling of the finished concrete surface as a result of freezing and thawing.  Causes include:
  • Use of non-air-entrained concrete.  Air-entrained concrete is a must for protection against freeze-thaw.
  • Excessive amounts of calcium chloride, used as an accelerator.
  • Any finishing operation performed while bleed water is on the surface.
  • Overworking the surface, reducing the air content of the surface layer.
  • Insufficient curing, resulting in a weak surface layer.
  • Use of de-icers.
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What is Crazing? Development of a network of fine cracks in the surface layer of concrete.  Causes include:
  • Inadequate curing or rapid drying of the surface.
  • Finishing while bleed water exists on the surface.
  • Sprinkling cement on the surface to dry up bleed water.

 

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Why Did My Concrete Crack? Expansion and contraction of the concrete, without means to relieve these stresses, cause cracking.  Some common types are:
  • Shrinkage cracks. (see below)
  • Cracks due to improper jointing.
  • Cracks due to external restraint. (i.e. basement floor)
  • Crazing. (see above)
  • Freezing and thawing stresses.
  • Settlement.
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What is Shrinkage Cracking? Cracks that appear on the surface while the concrete is still plastic.  They are usually caused by rapid evaporation of the surface before the concrete has set.  Can be minimized by constructing wind breaks and using fog sprays to keep the humidity high, or avoid pouring in unfavorable conditions.
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What Constitutes Low Strength? The strength of a set of cylinders that falls more than 500 psi below the specified strength.  Some common causes are:
  • Improper casting, handling and curing procedures, usually the most important factor.
  • High air contents.
  • Addition of too much water at the jobsite.
  • Errors in production.
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What is Curling? Warping of the slab upwards or downwards, caused by shrinkage or contraction in the top relative to the bottom.  Often cause by rapid surface drying and improper joint spacing.
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What is Delamination? Separation of the top layer of the slab from the base of the slab by a thin layer of air or water.  Some common causes include:
  • Air-entrained concrete used for hard-troweled finishes.
  • Overworking the surface.
  • Sealing the surface, prior to the release of bleed water.
  • Placing the concrete over a polyethylene vapor barrier.
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What Causes Discoloration? Some of the primary causes of discoloration include:
  • Use of calcium chloride to speed set times.
  • Burning the concrete by hard-troweling.
  • Uneven curing.
  • Batch to batch changes in mix proportions and material sources.

 

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What Causes Slab Moisture? Some common causes include:
  • High water table.
  • Wicking of water through the slab due to capillary action.
  • Water vapor, due to temperature and humidity differences between the slab and underlying soils.
  • Residual moisture within the concrete.

Some ways to minimize the effect include:

  • Ensure proper drainage.
  • Use crushed stone as a base material.
  • Use a vapor retarder.  Requires proper placing procedures to prevent cracking.
  • Use a low water/cement ratio mixture, and/or introduce fly ash to improve lower the permeability of the concrete.
  • Proper curing.
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